Originally Posted 06/03/2009
I still haven't decided the best method of fabrication for the body shell of Bob; vac-form or fiberglass.
Both
have positive and negative aspects to them. Fiberglass is something I
am fairly familiar with after working with it on a recently completed
project, but I am allergic to the glass fibers and the smell inside the
suit would likely be too much for me. Vac-forming, on the other hand,
would be lighter weight overall and would not smell, but would require
me to build a 4' x 4' sheet capacity vac-form machine. Which is a
fairly complicated and expensive thing to build up-front. The
masters/plugs/bucks (whatever you want to call them) would have to be
constructed differently for each method, so I can't start building
anything until I decide. Grrrr...
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